Process Engineering

Der Studiengang vermittelt fortgeschrittene Kenntnisse in der chemischen und thermischen Verfahrenstechnik, der Biotechnologie oder der Lebenmitteltechnologie

Modulhandbuch

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Advanced Process Engineering

Prerequisite

Basic knowledge of thermal process engineering, fuel engineering, energy conversion, biotechnology, and plant design.

Teaching methods Lecture/Lab
Learning target / Competences

By the end of the module, students

  • are capable of identifying the process engineering key problems and questions, and of describing them to colleagues or to representatives of clients and ancillary companies.
  • broadened their knowledge and understanding of process engineering unit operations as well of special technologies such water processing.
  • understand the context of energy and raw material input, processes, production plants including process control equipment.
  • master practical skills to solve typical engineering problems in process engineering involving multiphase flows.
  • understand the fundamental principles of modelling and simulation, and the statistical experimental design.
  • can apply the concept to solve optimization tasks.
  • are able to present the results of the experimental work in a report which is structured as an international scientific paper.
Duration 1
Hours per week 8.0
Overview
Classes 120
Individual / Group work: 120
Workload 240
ECTS 8.0
Requirements for awarding credit points

Modelling and Simuation and Water Processing + Lab: term paper; weight 50%

Process Control Engineering and Multiphase Flows: written exam, 90 min.; weight 50%

Responsible person

Professorin Dr.-Ing. Susanne Gleißle

Recommended semester 1. Semester
Frequency Annually (ws)
Usability

Master MPE

Lectures

Process Control Engineering

Type Lecture
Nr. M+V2503
Hours per week 2.0
Content

The course is structured as follows:

  • the automation pyramid
  • norms and regulations
  • the most relevant DCS systems
  • sensors and actuators
  • fieldbus systems
  • controller and DCS levels
Literature
  • Schildt, H.-H.; Kastner, W.: Prozeßautomatisierung; Springer, 1998
  • Polke, M. (ed.): Process Control Engineering;VCH Weinheim 1994
  • Siemens: Manual of Siemens Simatic PCS 7, part 1 and 2


Available online:

Modelling and Simulation

Type Lecture
Nr. M+V2531
Hours per week 2.0
Content

The course is structured as follows:

  • Introduction to Berkeley Madonna as differential equation solver
  • Short repetition on Enzyme kinetics and Bioreactor processes
  • Formulation of mathematical models, e.g. for chemical reaction, enzyme kinetics or fermentation processes
  • Implementation of mathematical models in Berkeley Madonna, simulation and interpretation of simulation results
  • Definition of own modelling tasks, formulation of differential equation systems, implementation in Berkeley Madonna and description including source code
  • Introduction to statistical experimental design, empirical modelling of experimental results, interpretation of statistical indicators, utilization of models for optimization
Literature
  • Dunn, I.J., Heinzle, E., Ingham, J. Prenosil, J.E., Biological Reaction Engineering – Dynamic Modelling Fundamentals with Simulation, 2003
  • Berkeley Madonna Guidelines (https://berkeley-madonna.myshopify.com/pages/download)
  • Shina, S., Industrial Design of Experiments, 2022
  • Goos, P., Jones, B., Optimal Design of Experiments, 2011

Multiphase Flows

Type Lecture
Nr. M+V2533
Hours per week 2.0
Content

The course is structured as follows:

  • Introduction and characteristics of multiphase flows
  • Single particle motion
  • Bubble / droplet dynamics
  • Flow regimes
  • Cavitation
  • Modelling of multiphase flows, e.g., gas-liquid flows, gas-solid flows
  • Examples and applications
Literature
  • Brennen, C. E.: Fundamentals of Multiphase Flows. Cambridge University Press, 2005
  • Clift, R; Grace, J. R.; Weber, M. E.: Bubbles, Drops and Particles. Courier Corporation, 2013
  • Crowe C.T.; Michaelides, E.; Schwarzkopf, J.D.: Multiphase Flow Handbook. Taylor and Francis, 2016
  • Michaelides, E. E.; Sommerfeld M.; van Wachem B.: Multiphase Flows with Droplets and Particles. CRC Press, 2022

Water Processing + Lab

Type Lecture/lab
Nr. M+V2532
Hours per week
Content

The course contains:

  • the current worldwide situation of the resource water
  • thermodynamic basics
  • transport phenomena for mass and heat
  • common technologies for seawater desalination
  • two drinking water production techniques: diffusion and thermal way
  • techniques of pervaporation and flash evaporation
  • in addition, experiments in the laboratory
  • a final presentation of the results
Literature
  • P. Stephan, K.Schaber, K. Stephan, F. Mayinger: Grundlagen und technische Anwendungen – Band 2, Mehrstoffsysteme, Springer Vieweg Verlag Berlin Heidelberg, 2017
  • C. Judson King: Separation processes, second edition, Dover Publication Inc., 2013
  • R. Byron Bird, Warren E. Stewart, Edwin N. Lightfood: Transport Phenomena, Revised second edition, Wiley-VCH, 2006
  • Peter Stephan, Stephan Kabelac, Matthias Kind, Dieter Mewes, Karlsheiz Schaber, Thomas Wetzel: VDI-Wärmeatlas, VDI-Gesellschaft Verfahrenstechnik und Chemieingenieurwesen, Springer Verlag Berlin Heidelberg, 2019
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